2001 wp fork manual 2012

We can rebuild and revalve works performance shocks. Mike has the fork tube on the bench to fix the fork seal leak. The oil has been drained, it is a conventional fork not a cartridge style fork. The highest tensile strength commercial grade silicone spring wire is used and each unit is preinspected. Factory connection engineers and creates proprietary spring designs to their own industryleading standards. Spring rate rider weight cr85r small wheels 19962005 fork spring shock spring standard springstandard spring 33450 2,6 565324550 rider weight 3540 kg at req. Warning improperly installed andor adjusted forks can cause serious harm or death and may severely damage your bicycle. I cant seem to find the right feel out of the wp aer 48 forks. Dirt bike fork seals shop for suspension at rocky mountain atvmc. Wp fork at ktm motorcycle parts, accessories, and much more. Yet knowing how your suspension works and what effect the. Help, wp aer48 set up tech helprace shop motocross.

Spring rate rider weight qsprings suspension springs. Ktm service manuals for every ktm motorcycle, free download. Hi jmccallum38, for the iron 883n, it is required that you use type e fork oil 16 fl oz. We demonstrate how to successfully rebuild the forks on a 2015 ktm 300 xcw the process will be the same for multiple years and bike models. We offer the best customer service in the industry.

Getting the perfect setup as motorcycles get more and more complex, its easy to think that the science behind the suspension on your bike is almost too much to understand. You didnt mention the year model of your cr, but if it is newer than about 1984, you are probably looking at showa ss2. Compression 15 clicks out and rebound 15 clicks out. Internet connectivity, if available, may enable you to view the english foxhelp online owners manual, giving you access to the latest product information. Shop our large selection of ktm motorcycle oem parts, original equipment manufacturer parts and more online or call at 7707480771. Workshop manual 4357 4860 mxma 2 frontfork 43574860 mxma 022002 introduction general notice.

The bladder is used to pressurize the oil in the inner chamber so air cannot mix with the oil. Anodized red knobs control the adjustment of rebound. My issue is a good air pressure without bottoming out. Pro components offroad street product finder authorized centers manuals. Lots of people charge for motorcycle service and workshop manuals online which is a bit cheeky i reckon as they are freely available all over the internet. Original equipment manufacturer parts at cheap cycle parts. How to rebuild fork seals on wp open chamber forks with. Hell loosen the pinch bolts and bring the fork to the bench to address the fork seal leak. Most lower triple clamp bolts should be torqued to 1415ft. Motorcycle fork seals for bmw f650gs the proper functioning of the fork seal is vital to the design and usability of a motorcycle like the bmw f650gs.

Screamin eagle performance fork oil harleydavidson usa. If they said chuck 430ml into each for leg then the chances are the air gaps would come out different. Apr 02, 2012, jeff slavens demonstrates how to easily service the inner chamber on wp, ktm, husaberg closed chamber forks. Spring rate rider weight wr450f 20072011 fork spring shock spring standard spring 43,5 4604,4 596227054 rider weight 4555 kg 3,8 48 5565 kg 4,0 50 55 65 75 kg 4,2 52 7585 kg std std 85 95 kg 4,6 56 95105 kg 4,8 58 105105115 kg 5,0 60 115125 kg 5,2 62 wr450f 2012 2014 fork spring standard spring 43,8 455 4,4 5962 270 5455 kg 3. Compression on top of the left fork cap, and the rebound on top of the right fork leg. View and download ktm exc 200 exc owners manual online. Ktm wp 4357 4860 mxma suspension fork workshop manual. Ktm owners manual motorcycle 125 sx, exc 200 exc, xc, xcw 250 sx, exc, xc, xcw 300 exc. Ktm wp 4860 mxma suspension fork workshop manual ebay. Without a working fork seal, you will not be able to ride the bike. Yamaha fork seals dont really need a reason to leak, but inspect the fork tube for nicks anyways.

Official ktm suspension workshop manual cyclepedia. Maybe its only under the left fork leg, or maybe its under. Wp uses an air bladder instead of a pressure spring like those on showa or kyb forks to help control damping. The bladder is used to pressurize the oil in the inner chamber so air cannot mix with. Each series of shock spring is designed for your specific brand model shock. Wp 4cs coil spring fork with a 4 chamber coilspring fork that blends old with the new. When dirt and dust get in there, the seals will leak.

We demonstrate how to successfully rebuild the forks on a 2003 ktm 525 mxc. Motorcycle fork seals for bmw f650gs for sale ebay. Just a shade above the 50 sx in ktms pecking order for upstart dirt bikes is the 65 sx. Suggested sport bike motorcycle suspension settings cycle world. If you want to save some money and change your own fork seals, let dirt rider help and show you how to change the fork seals on open chamber forks. Fscs fork spring conversion wp aer 48 2016 stealth. Ktm suspension manuals ktm service repair manuals kristofsx.

Fits ktm wp 48mm dual chamber forks that require a large 50mm hex. It allows you to remove the fork cap and by flipping it over, the compression base on the. Ktm oem 50sx seat 2016 2020, ktm 50sx mini 2016 2019. All the bikes with wp forks that ive had, a litre of bottle of oil has been plenty enough with well over 100ml left. Entries in blue are not usd forks remaining items in silver are unsubstantiated. Manuals ohlins racing all vehicles suspension manuals. If access to the internet is not available to you, contact fox racing shox to order a printed copy of the foxhelp technical manual only, free of charge. You can also order manuals using the manual and safety label lookup tool. Most people dont know it but the wp twin chamber forks on most 20072014 ktm sxsxf models, 2008 20 xcxcf models, some 2014 husqvarna. Fork and rear shock controls the controls on fox bicycle forks and rear shocks consist of the following.

Pay attention to the following notes, when you are working with wp suspension products as described in this workshop manual. Free yamaha motorcycle service manuals for download. Mar 02, 2016 wp uses an air bladder instead of a pressure spring like those on showa or kyb forks to help control damping. It includes everything you need to know in order to care for your wp forks. A common problem with dirt bike forks is leaky fork seals. How to service wp ktm husaberg closed chamber bladder forks. Warning improperly installed andor adjusted forks can cause serious harm or. Spring rate rider weight wr450f 20072011 fork spring shock spring standard spring 43,5 4604,4 596227054 rider weight 4555 kg 3,8 48 5565 kg 4,0 50 55 65 75 kg 4,2 52 7585 kg std std 85 95 kg 4,6 56 95105 kg 4,8 58 105105115 kg 5,0 60 115125 kg 5,2 62 wr450f 20122014 fork spring standard spring 43,8 455 4,4 5962 270 5455 kg 3.

This pin spanner is a dualpurpose tool for the wp 4cs fork. If your forks are underperforming or you just havent. How to rebuild fork seals on wp 48mm open chamber forks. Youre loading up your bike in the morning and there it is. Upon disassembly, i discovered a ton of aluminum shavings from that stupid little aluminum collar that supports the lower slide metal. The factory connection shock springs fitment to each shock body is the absolute best in the industry. Now available from race tech are bottoming separators for showa tac forks, showa sff spring forks, and show tripleair forks. Before installing and using your new front fork, carefully read this owners manual to learn the correct installation and adjustment procedures of this fork. Whereas the former caters to the little tikes, the latter is just the right sports machine for all upand. Most people dont know it but the wp twin chamber forks on most 20072014 ktm sxsxf models, 2008 20 xcxcf. I run kyb01 in mine i think, and i think you can get lots of 1 or 2 weight oils from maxima, belray and or spectro. Conveniently access the workshop manual from anywhere works with all computers capable of viewing pdf files. The official ktm suspension workshop manual can now be legally accessed online.

How to rebuild ktmhusqvarna wp bladder style forks youtube. If you are looking to replace a part on your wp forks or shock, race tech has you covered. Follow the guidelines and instructions provided in this owners guide, so that you are able to properly set up, use, and maintain your new fox product. Reason it doesnt specify the amount of fork oil is because you fill with enough oil to set the correct air gap above the oil. How to rebuild fork seals on wp open chamber forks with spring. Fork length is from axle centre to top of fork tube, not fork cap, when fully extended. Part list ktm front fork sxs 5 setting list ktm 125 sxs 7 setting list ktm 250 sxs 8 setting list ktm 450540 sxs 9 disassembling the front fork out of the motorcycle 10 adjustments 11 disassembling the cartridge out of the front fork leg 12 inspection of the spring 18 disassembling the innertube outertube 19 inspection of the outertube 21. Items in white link to credible source items in orange are sourced from the official factory service manual, parts book or sales brochure. Buell blast service manual last updated on january 2, 2018 by craig 53 comments when i purchased my 2001 buell blast, the previous owner was gracious enough to give me an electronic copy of the service manual he was able to get his hands on shortly after he purchased the bike.

This manual covers the following we specialize in repair manuals, owners manuals and parts manuals. This is the ktm wp suspension fork workshop manual for 4357 4860 mxma mx multi adjuster mode is an authorized reproduction of the original, out of print manual. This product is available to residents of north america only. Regular you need next to the general equipment, the special tools of wp suspension. Ktm owners manual motorcycle 125 sx, exc 200 exc, xc, xcw 250 sx, exc, xc, xcw 300 exc, xc, xcw.